Toronto Car Forums Toronto Car Forums
REGISTER Garage Arcade FAQ MEMBER LIST CALENDAR Search Today's Posts Mark Forums Read


Go Back   Toronto Car Forums > Tech Help > How-To Guides & References

How-To Guides & References Extensive repository with picture heavy guides and how-to's can be found here. Good reading material inside.


Reply
 
LinkBack Thread Tools Display Modes
Old 01-08-2010, 12:51 AM   #1 (permalink)
Member
 
fatdynamo's Avatar
 
Info
Join Date: Jan 2010
Posts: 58
Thanks: 0
Thanked 0 Times in 0 Posts
fatdynamo is on a distinguished road
Garage

Arcade High Scores

RRM header install 02 to 06 Lancer ES


Okay, well I finally got my RRM header installed, and there are a few things I think I should touch upon for anyone who plans on installing these themselves.

1) Make sure you have all needed tools(Ratchet, Extension, Necessary sockets)

2) Be certain you have the bolts that connect the bottom of the header to the downpipe. People on here will tell you that you can use the stock bolts used to connect the stock exhaust manifold. THIS IS NOT TRUE, there are no stock bolts, they are just threaded studs.

3) From underneath the car, THERE ARE: TWO 19mm nuts you must remove, in which connect the stock exhaust manifold to DP(first picture below) and one 14mm nut that connects the manifold to some bracket.

4) From under the hood, THERE ARE: SEVEN 12mm nuts you must remove, and TWO 14mm nuts(on the bottom left and right). So there are a total of NINE nuts... unlike the rumor of 8 on these forums.

5) Make sure you have some means of bolting/unbolting the o2 sensor. I bought an o2 sensor remover at autozone for 9-10$. The one I bought fit on the end of a 1/2 inch ratchet, and there is a small slit for the wires to fit through(works great, and wont strip the head). Also, remember to unscrew the bracket that the o2 sensor connector is bolted to, so when you are unscrewing the o2 sensor the wires wont twist and possibly become damaged.

6) Double check EVERYTHING, and make sure every nut is tightened properly, so you don't have exhaust leaks. If you made sure everything is tightened, and you have a small leak, this might mean you need to replace the gaskets(which I did not have to do), although I plan on it in a week or so, and is generally a smart thing to do.

Extra tips: WD-40 on all nuts and bolts before working. Also, when trying to remove the 19mm nuts from under the car, it is VERY useful to have a 6" extension with a 1/2 inch rachet. I had a friend hold the rachet on the nut. The 6" extension reached well under the car, so I could then take a 5ft long pipe, place it over the ratchet's handle, and use it as leverage to loosen the bolts.

If you have any questions about the workspace I used, I did all my work right there(in the second picture), with my two front wheels on those 2" tall brick things. There is a shot of the pipe I used for leverage on the left side of the pic .

I hoped this helped.
Attached Thumbnails
RRM header install 02 to 06 Lancer ES-1.jpg  RRM header install 02 to 06 Lancer ES-2.jpg  RRM header install 02 to 06 Lancer ES-3.jpg  RRM header install 02 to 06 Lancer ES-4.jpg  
fatdynamo is offline  
Reply With Quote

Sponsored Links
Old 01-08-2010, 08:38 AM   #2 (permalink)
Administrator
 
genesis's Avatar
 
Info
Join Date: Dec 2009
Location: Toronto
Posts: 2,734
Thanks: 5
Thanked 8 Times in 8 Posts
genesis has disabled reputation
Garage

Arcade High Scores
GiG Racer Champion Paper Throw Champion Yetisports StageDive Champion Breakout Champion Garage Door Tennis Champion
Moon Lander Champion Asteroids Champion 3D Car Driver Champion Action Driving Game Champion


This should help since my next project is RRM headers for my lancer! Thanks
genesis is online now  
Reply With Quote
Old 01-08-2010, 07:28 PM   #3 (permalink)
Member
 
fatdynamo's Avatar
 
Info
Join Date: Jan 2010
Posts: 58
Thanks: 0
Thanked 0 Times in 0 Posts
fatdynamo is on a distinguished road
Garage

Arcade High Scores


see? i should be given moderator just for that
fatdynamo is offline  
Reply With Quote
Old 01-09-2010, 08:47 AM   #4 (permalink)
Senior Member
 
roger's Avatar
 
Info
Join Date: Jan 2010
Posts: 165
Thanks: 0
Thanked 0 Times in 0 Posts
roger is on a distinguished road

Arcade High Scores


*cough*butt*kisser*cough*cough*
roger is offline  
Reply With Quote
Old 01-11-2010, 12:11 AM   #5 (permalink)
Senior Member
 
playtime's Avatar
 
Info
Join Date: Jan 2010
Posts: 176
Thanks: 2
Thanked 0 Times in 0 Posts
playtime is on a distinguished road

Arcade High Scores


That's a nicely detailed guide, too bad it's not my type of car.
playtime is offline  
Reply With Quote
Old 01-10-2011, 04:01 PM   #6 (permalink)
Idle Engine
 
rstrick88's Avatar
 
Info
Join Date: Jan 2011
Posts: 1
Thanks: 0
Thanked 0 Times in 0 Posts
rstrick88 is on a distinguished road

Arcade High Scores


Hey man I just need to know cause I keep seeing different things but are they nuts or bolts under the hood im gunna do this on friday so the quicker the responce would be awesome
rstrick88 is offline  
Reply With Quote
Old 01-10-2011, 09:31 PM   #7 (permalink)
Administrator
 
genesis's Avatar
 
Info
Join Date: Dec 2009
Location: Toronto
Posts: 2,734
Thanks: 5
Thanked 8 Times in 8 Posts
genesis has disabled reputation
Garage

Arcade High Scores
GiG Racer Champion Paper Throw Champion Yetisports StageDive Champion Breakout Champion Garage Door Tennis Champion
Moon Lander Champion Asteroids Champion 3D Car Driver Champion Action Driving Game Champion


Be a little more specific, I'll look at my car and give you an answer.


__________________
genesis is online now  
Reply With Quote
Reply

Bookmarks

Tags
header, install, lancer, rrm

Thread Tools
Display Modes

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are On
Pingbacks are On
Refbacks are On


All times are GMT -5. The time now is 04:36 PM.

Toronto Car Forums © 2001 - 2010 Auto Dock, Inc.®


Garage vBulletin Plugins by Drive Thru Online, Inc.

SEO by vBSEO ©2010, Crawlability, Inc.